Broil sensotek Industries also specializes in the production of in-house designed helical rotor flow meters and sensors that operate on the positive displacement principle. These advanced flow meters are designed to accommodate a variety of fluid types, ensuring optimum performance in a wide range of applications.
Broil helical rotor flow meters are available in a variety of materials, including 316 stainless steel, titanium, and aluminum. Their versatility allows them to effectively handle high viscosity and thermal fluids, as well as a variety of corrosive, non-corrosive, conductive, and non-conductive media. By offering custom material solutions, we ensure our customers have the perfect solution for their specific fluid needs.
Featuring an integrated display, the helical flow meter also offers optional output configurations, including pulse, 4-20 mA, HART, and RS-485. These features allow our flow meters to seamlessly integrate with existing process control instruments, improving operational efficiency. Additionally, our products meet legal metrology (weight and measure) standards and are ATEX certified for safe use in explosive environments.
At Broil sensotek Industries, we are committed to providing innovative flow measurement solutions designed for a variety of industrial needs. Explore our range of helical flow meters and discover the reliability that drives your processes forward.
The helical rotor flow meter works by moving a fixed volume of fluid through its rotor mechanism. The helical rotors, positioned inside the meter, create a swirling effect as the fluid enters and is measured. As the fluid flows, the movement of the rotors generates a constant torque, allowing for accurate measurement of the volume displacement. This ensures precise flow rates for liquids, making it ideal for a variety of applications. Its positive rotor displacement capabilities make it a good choice for industries seeking reliable and accurate flow measurement solutions.
Manufactured by Broil Sensotek Industries, this flow meter features an integrated display for easy reading and monitoring. It offers multiple output options, including RS 485, HART, 4-20 mA, and pulse output. This versatility allows for seamless integration into existing systems while accommodating a variety of industrial communication protocols.
The pulse output function of the helical rotor flow sensor enhances its functionality by providing digital signals related to volumetric flow rate. Each pulse represents a specific volume of fluid, allowing users to easily monitor and control flow rates in real time. This feature is particularly useful in industrial settings, where accurate flow measurement is essential for process control.
| Range of application | |
| Pipe diameter | DN 4-DN1000 |
| Output signal (flow sensor) | HART, RS485, pulse, alarm and 4 to 20 mA outputs |
| Operating voltage | 5~24 V CC/230 V CA/battery |
| Measurement certification | Linear accuracy: 0.5% / 1% Repeat accuracy: 0.5% |
| Pressure and temperature | 10/25/40/250 bar, Fluid temperature: -20°C~+80°C–300°C |
| Wet part | Cast Steel / SS304/SS316/PTFE Coating/Nylon |
| Degree of protection | IP68 / IP65 / Exd / Exia / ATEX / W&M |
| Connection | Flange / Threaded |
| Display: | With and without pressure and temperature compensation option |
A helical rotor flow meter is a sophisticated instrument designed to accurately measure the flow rate of liquids and thermal fluids, both low and high viscosity.
One of the main applications of helical rotor flow meters is in the oil and gas industry. These meters efficiently handle the varying viscosities of crude oil and other petroleum products. Additionally, their rugged design is well suited to the power industry, where they are used to monitor the flow of thermal oils in power generation plants.
In the food industry, helical rotor flow meters play a crucial role in maintaining quality control and ensuring the accuracy of ingredient measurements. Whether it is syrups, oils or other food products, similarly, in the pharmaceutical industry, helical rotor flow meters help measure complex liquids and thermal fluids, maintaining high standards of hygiene and accuracy.
The reliability and accuracy of helical rotor flow meters contribute significantly to operational efficiency. Their design facilitates accurate measurement across a wide range of viscosities, making them adaptable to different fluid types. This adaptability is critical in chemical processes, where different mixtures require customized monitoring solutions.
The application of helical positive displacement flow meters is widespread and diverse. Their ability to handle both low and high viscosity fluids, combined with their thermal resilience, ensures reliable performance in a variety of industries. As the technology advances, these flow meters are expected to play an even more crucial role in improving measurement accuracy and operational efficiency in key industries.